XYZ Beach Cruisers Blog

XYZ Beach Cruisers Blog random header image

Beach Cruiser Assembly Instructions

November 4th, 2006 · 7 Comments

We require that every customer have bicycle professionally assembled in bike shop. The following instructions are for information only intended for bike shops. To assemble a beach cruiser you will need a tire pump, screwdriver, alan wrench, scissors, 5/8 wrench and 14 mm wrench.

Open the box:

PICT0556

PICT0557

Lay down all the parts on cartoon box. That way you will not scratch the frame.

PICT0559

Carefully remove the remaining plastic covers. It is easy to scratch your new bike so be very careful.

PICT0561

PICT0562

First attach the front fender. You have to do it before putting on the front wheel. Tighten the bolts just by hand.

Loose the bolts on each side of the front wheel. Stand the bike and attach the front wheel.

PICT0563

PICT0564

Tighten the bolts by hand (make sure that the security washer is correctly installed) and then use wrench for final tightening. Then put kick stand down and stand bike upright.

PICT0565

PICT0566

PICT0567

Install handlebars. The stem of the handlebars will fit into a hole on top of the fork. Insert stem and adjust to your desired height. Then tighten the bolt on top of the handlebars.

PICT0569

PICT0570

Adjust the angle of the handlebars. First loosen the bolts, adjust the angle and then tighten them.

PICT0571

Open the small box. It has pedals, reflectors and some long bolt, washer, nut and two small bolts. The bolts and nut are for fenders installation. If you purchase fenders you will need them so don’t throw them away.

PICT0573

PICT0574

PICT0576

Install pedals. One pedal is for right side and the second for left side. They are not interchangeable! Check the “R” and “L” to see which pedal is right and left.

PICT0578

The left pedal must be tightened using opposite (left) rotation.

PICT0579
Install seat. Insert seat post in to the bottom of the saddle and tighten it up.
PICT0589

PICT0590

I also recommend to tighten the nuts in the bottom of the saddle. If you saddle is making squeaking sound it will disappear after tightening of these nuts.

PICT0591

Secure seat post.

PICT0592

PICT0594

Front Deflector

The front deflector is white, square in shape and usually comes in two main pieces: a black plastic folding arm and the deflector itself. The deflector piece should be attached to the shorter segment of the folding plastic arm so that both pieces sit flush with each other, then insert the half inch screw into the back of the arm securing both pieces together. In order to attach the deflector on the front of the bike position the deflector so that it is facing up and away from the bicycle. Then using the long screw that comes with the kit, insert the screw through the plastic and into the hole, which is centered on the front post of the bike. Once inserted, fasten the washer and the nut to the screw behind the front post to secure the deflector.
PICT0033

Rear Seat Deflector

The rear seat deflector is red, square in shape and attaches to the bicycle by a small black plastic folding arm with a ring at one end. This deflector can be attached before or after the seat has been installed. To attach the deflector to the plastic arm, position the actual deflector to the outside of the flat end of the extension so that both pieces sit flush with one another. Once positioned correctly, fasten the deflector to the arm using the washer and nut provided. In order to fasten the deflector on the back of the bike you must first remove the screw at the base of the plastic ring. Once the ring is loosened you can then slide the ring down and around the post on which the seat attaches (this is if the seat has not already been installed), or snap it on to the post on which the seat also attaches to. Make sure to attach it so that the extension on which the deflector attaches hangs downwards. Once in place, reinsert the screw through the base of the ring to securely fasten in.
PICT0034 1 2

Rear Fender Deflector

In order to install the rear fender deflector the rear fender must not already be attached to the bicycle. This deflector is red, in the shape of an oval and comes with a nut that screws on to the back of the deflector in or order to firmly attach it to the fender. Centered on the back of the rear fender is a hole where the screw, which is already attached to the deflector, is inserted. Once inserted in the fender the nut should be screwed on to the back of the screw as tight as possible to make sure it is secure.
PICT0037 1

Pump the tires.

PICT0595

It is all done. Congratulations!

Popularity: 25% [?]

Tags: Assembly Instructions · FAQ

7 responses so far ↓

  • 1 John // Dec 15, 2006 at 6:33 pm

    Sorry to one of our buyers (Matt) who had hard time to install pedals. I forgot to mention that each pedal is just for certain side. Left pedal is tighten up in opposite rotation.

  • 2 Seth // Dec 24, 2007 at 2:36 pm

    need instructions for hand brake assembly. Thanks…

  • 3 John // Dec 26, 2007 at 3:08 pm

    Please see the instructions for handbrake here:
    http://sheldonbrown.com/canti-direct.html

    Once you assemble the brakes you have to adjust them. Check the Spring Adjuster. This is what helps adjust the brakes so they touch rim.
    Tightening will tighten the spring and will make the spring back father.

  • 4 Evelyn Hillman // May 21, 2008 at 8:51 am

    Got the bike togeather, but the screw to tighten the handle bars will not tighten all the way???

  • 5 John // May 23, 2008 at 12:39 pm

    Don’t be afraid to use power. It needs to be tighten up pretty well.

  • 6 ter // Jun 24, 2008 at 7:18 pm

    You did not include instructions for the reflectors,

  • 7 jennifer // Oct 8, 2008 at 2:35 pm

    you guys claim that only 15 percent needs to be put together if we assemble ourselves. first off your bikes do not come with instructions, once put together, they are very cheaply designed, they are incredibly hard to assemble. MY RECOMMENDATION IS TO HAVE THEM ASSEMBLE IT, which i know is difficult since not everyone can fit a bike in the vehicles and what not. but don’t believe that they are easy to put together

Leave a Comment